FLUID BED DRYER |
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OPERATION OF FLUID BED DRYER
Fluid Bed Dryers are most widely used for drying pharmaceutical powders and granulation. In FBD there is direct contact between particle and any type of inert air/gas. The fluid bed drying operates under the principle of direct drying where direct contact between a heated gas/air and the product occur to effect heat and mass transfer. The hot air/gas used for drying can be generated by either steam coils or a incineration furnace. The holes in the perforated plate are covered with caps that prevent material from entering the plenum when the dryer is not in operation. The fan prepared in the upper part of the machinery induces fluidizing air stream. Fluid bed dryers can endure extremely high temperatures, providing the potential for calcimine. The width of dryer ranges from 12 to 57 inches and length ranges from 10 to 50 feet. The bed depth is about 3 inches. Dryer capacity is dependent only on retention time produced by speed of assigning, which generally ranges from 5 to 25 feet per minute. |
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Functions Fluid Bed Dryer |
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Drying |
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Wet powder or granules drying |
Top Spray |
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Spray binder on powder for granulation |
Bottom Spray |
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Pellet Suspension Covering or Film covering, Enteric Covering |
Side Spray |
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Pellet Powder Covering, Suspension Covering or Film Covering, Enteric Covering
(Aqueous or organic solvent are applicable) |
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Features of Fluid Bed Dryer |
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• Fluid Bed Dryer follow the regulations of camp, PIC/S GMP, FDA |
• Multi-purposes: One machine can perform multiple functions, Drying, Granulation, Powder Covering, tablet Film Covering, tablet Enteric Covering |
• High drying efficiency: YENCHEN’s FBDD is 10 ~ 20 times faster than conventional drying oven |
•Temperature control can be controlled from room temperature to 100℃, law |
• temperature drying at 35-40℃ and an optional dehumidifier can be installed for thermo-sensitive product like probiotic |
• The inlet air is filtered by a final-filter to secure the cleanness of the inlet air |
• Touch Screen Interface control system: All the parameters can be memorable, multilevel of passwords can be set, connect to the diagrams printing are optional available |
• Two sets of valves are interacting automatically to suspend the granules continuously |
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FLUID BED DRYER |
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Application of Fluid Bed Dryer
The fluid bed drying system is ideal for the hasty, even drying of chemical, pharmaceutical and food product. The material may be in granular, powder or crystalline form. Normally an initial moisture content up to 20% is ideal but materials with higher initial moisture content can be dried successfully. |
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SCIENTIFIC SPECIFICATION OF FLUID BED DRYER: |
MACHINE DESCRIPTION |
FBD-10 |
FBD-30 |
FBD-60 |
FBD-120 |
FBD-200 |
FBD-250 |
CAPACITY OF DRYER IN KGS AT 0.6 KG/LT BULK DENSITY |
10-25 |
30-50 |
50-70 |
120-150 |
200-220 |
250-270 |
WORKING CAPACITY OF PRODUCT CONTAINER IN LITERS |
10 |
50 |
100 |
200 |
335 |
420 |
TOTAL VOLUME OF PRODUCT CONTAINER IN LTRS |
20 |
100 |
200 |
400 |
580 |
760 |
BLOWER MOTOR H.P. |
2 H.P. |
5 H.P. |
10 H.P. |
15 H.P. |
20 H.P. |
20 H.P |
HEATER LOAD |
9 K.W. |
18 K.W. |
36 K.W. |
60 K.W. |
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STEAM CONSUMPTION |
15 KGS |
25 KGS |
55 KGS |
110 KGS |
180 KGS |
240 KGS |
HEATING CAPACITY IN KCL/HR |
8410 |
11610 |
23220 |
38700 |
77400 |
96750 |
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APPROXIMATE SPACE REQUIRED |
LENGTH |
1250 |
1550 |
1550 |
2480 |
2500 |
2700 |
WIDTH |
600 |
900 |
1200 |
1400 |
2150 |
1900 |
HEIGHT WITH MOTOR |
1250 |
2150 |
2650 |
2950 |
3400 |
3500 |
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Technical Specifications of Fluid Bed Dryer: |
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Model |
EP-10 |
EP-30 |
EP-60 |
EP-120 |
EP-150 |
EP-200 |
EP-250 |
EP-300 |
Batch Size (Kgs) |
10-15 |
30-40 |
60-75 |
120-150 |
150-180 |
200-230 |
250-280 |
300-330 |
Bowl Volume (Liters) |
35 |
110 |
200 |
425 |
500 |
625 |
780 |
925 |
Approx. steam Consumption Kgs/hr. (Steam pressure 3.5 Kg. /cm2) |
15 |
25 |
50 |
100 |
130 |
170 |
200 |
250 |
Heating Load : (kw) For Electrical Heating |
6 |
18 |
36 |
54 |
60 |
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Height H2 (Approx) mm |
2000 |
2250 |
3000 |
3500 |
3500 |
3900 |
4000 |
4200 |
Height H1 (Approx) mm |
1600 |
1900 |
2200 |
2550 |
2600 |
2800 |
3000 |
3100 |
Motor (H.P.) |
2 |
5 |
10 |
15 |
20 |
20 |
25 |
30 |
Drying Temp C* |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
Width (Approx) mm |
1050 |
1400 |
1550 |
1800 |
1850 |
2000 |
2100 |
2150 |
Lenth (Approx) mm |
800 |
1250 |
1500 |
1700 |
1700 |
2000 |
2100 |
2200 |
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Model |
5 |
30 |
60 |
120 |
200 |
250 |
Blower Motor (HP) |
1.5 |
5 |
10 |
15 |
20 |
25 |
Bacth Capacity In Kg |
5 . |
30 |
60 |
120 |
200 |
250 |
Heating capacity in KW |
6 |
18 |
36 |
60 |
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Steam Consumption Kgs/hr |
14 |
25 |
50 |
100 |
160 |
200 |
Drying temperature in 0 C |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
50-80 |
Product Bowl Volume in Liters |
20 |
100 |
220 |
440 |
780 |
960 |
Electricals |
2800 rpm / 3 Phase / A.C. |
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Technical Condition OF FLUID BED DRYER |
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DESCRIPTION : |
FBD 30 |
FBD 60 |
FBD 120 |
FBD 200 |
FBD 250 |
Capacity Of Dryer In kg/lt : |
At 0.6 Bulk Density |
25 -40 |
50 - 70 |
120 -150 |
200 - 220 |
250 - 270 |
At 0.6 Bulk Density |
25 -40 |
50 - 70 |
120 -150 |
200 - 220 |
250 - 270 |
Working Capacity of : |
Product Container In |
50 |
100 |
200 |
330 |
415 |
Lit |
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Total Volume Of Fluid Bed Dryer: |
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Container in ltr |
100 |
200 |
400 |
600 |
800 |
Blower Motor HP |
5hp |
10hp |
15hp |
20hp |
25hp |
Heater Load |
18kw |
36kw |
54kw |
54kw |
54kw |
Steam |
25kg |
55kg |
110kg |
180kg |
240kg |
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Fluid Bed Dryer Expenditure Kgs Heating : |
Capacity In KCL/HR |
11610 |
23220 |
38700 |
77400 |
96750 |
Space Required App |
5(L)x |
5(L)x |
6(L)x |
6.5(L)x |
6.5(L)x |
(Dimension In Feet) |
3.5(W)x |
4(W)x |
5(W)x |
5.5(W)x |
5.5(W)x |
Hight |
9 |
10 |
11 |
13 |
15 |
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M/s Grups Automation, Being Exporter and Manufacturer of High Quality Fluid Bed Dryer provide all
type of supports and services in following cities and industrial
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Ahmadabad ,Gujarat |
Vishakhapatnam |
Lucknow |
Vapi |
Kollam |
Chandigarh |
Surat |
Chhotanagpur |
Coimbatore |
Vadodara |
Kolkata |
Gurgaon |
Mumbai, Maharashtra |
Ahmedabad |
New Delhi |
Pune, Maharashtra |
Bengaluru |
Puducherry |
Chennai |
Bhopal |
Vadodara |
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Hubli |
Visakhapatnam |
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Coimbatore |
Hyderabad |
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Delhi / New |
Kochi |
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Bhubaneswar |
Nagpur |
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Jaipur |
Navi Mumbai |
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Jamshedpur |
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Kharghar |
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Kolkata |
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Kazakhstan |
Brazzavilla congo |
Doha |
Mogadishu, |
Conakry in guinea |
Dushanbe Tajikistan |
Khartoum-Omdurman, |
Dubai, |
Giza |
Alexandria |
Abu Dhabi; |
Harare Zimbabwe |
Casablanca, |
Oman |
Istanbul |
Accra, |
Kuwait Kuwait |
Kampala Uganda |
Nairobi, |
Bahrain |
Kigali |
Kano, |
Qatar |
Abuja Nigeria |
Algiers, |
Saudi Arabia |
Lilongwe Malawi |
Addis Ababa, |
Nigeria |
Libreville gabon |
Luanda, |
Almaty in |
Manila |
Dakar, |
Tashkent |
Pretoria Swaziland |
Tripoli, |
Jeddah, |
Rangoon Myanmar |
UAE, |
Mecca, |
Salalah in Myanmar |
Hargeisa |
Medina |
Saudi Arabia |
Douala, |
Dhaka |
Sanana |
Hargeisa, |
Seeb |
Muscat |
Brazil |
Salalah in Oman |
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Jakarta indonesia |
Astana, |
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Bishtek in kyrgyzstan |
Cape town in south Africa |
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