FLUID BED DRYER (FBD)

  • FLUID BED DRYER
    OPERATION OF FLUID BED DRYER
    Fluid Bed Dryers are most widely used for drying pharmaceutical powders and granulation. In FBD there is direct contact between particle and any type of inert air/gas. The fluid bed drying operates under the principle of direct drying where direct contact between a heated gas/air and the product occur to effect heat and mass transfer. The hot air/gas used for drying can be generated by either steam coils or a incineration furnace. The holes in the perforated plate are covered with caps that prevent material from entering the plenum when the dryer is not in operation. The fan prepared in the upper part of the machinery induces fluidizing air stream. Fluid bed dryers can endure extremely high temperatures, providing the potential for calcimine. The width of dryer ranges from 12 to 57 inches and length ranges from 10 to 50 feet. The bed depth is about 3 inches. Dryer capacity is dependent only on retention time produced by speed of assigning, which generally ranges from 5 to 25 feet per minute.
     

    Functions Fluid Bed Dryer

     

    Drying

    :

    Wet powder or granules drying

    Top Spray

    :

    Spray binder on powder for granulation

    Bottom Spray

    :

    Pellet Suspension Covering or Film covering, Enteric Covering

    Side Spray

    : Pellet Powder Covering, Suspension Covering or Film Covering, Enteric Covering
    (Aqueous or organic solvent are applicable)
     

    Features of Fluid Bed Dryer

     
    • Fluid Bed Dryer follow the regulations of camp, PIC/S GMP, FDA
    • Multi-purposes: One machine can perform multiple functions, Drying, Granulation, Powder Covering, tablet Film Covering, tablet Enteric Covering
    • High drying efficiency: YENCHEN’s FBDD is 10 ~ 20 times faster than conventional drying oven
    •Temperature control can be controlled from room temperature to 100℃, law
    • temperature drying at 35-40℃ and an optional dehumidifier can be installed for thermo-sensitive product like probiotic
    • The inlet air is filtered by a final-filter to secure the cleanness of the inlet air
    • Touch Screen Interface control system: All the parameters can be memorable, multilevel of passwords can be set, connect to the diagrams printing are optional available
    • Two sets of valves are interacting automatically to suspend the granules continuously
     
     

    FLUID BED DRYER

     
    Application of Fluid Bed Dryer
    The fluid bed drying system is ideal for the hasty, even drying of chemical, pharmaceutical and food product. The material may be in granular, powder or crystalline form. Normally an initial moisture content up to 20% is ideal but materials with higher initial moisture content can be dried successfully.
     

    SCIENTIFIC SPECIFICATION OF FLUID BED DRYER:

    MACHINE DESCRIPTION

    FBD-10

    FBD-30

    FBD-60

    FBD-120

    FBD-200

    FBD-250

    CAPACITY OF DRYER IN KGS AT 0.6 KG/LT BULK DENSITY

    10-25

    30-50

    50-70

    120-150

    200-220

    250-270

    WORKING CAPACITY OF PRODUCT CONTAINER IN LITERS

    10

    50

    100

    200

    335

    420

    TOTAL VOLUME OF PRODUCT CONTAINER IN LTRS

    20

    100

    200

    400

    580

    760

    BLOWER MOTOR H.P.

    2 H.P.

    5 H.P.

    10 H.P.

    15 H.P.

    20 H.P.

    20 H.P

    HEATER LOAD

    9 K.W.

    18 K.W.

    36 K.W.

    60 K.W.

    ---- ----
    STEAM CONSUMPTION

    15 KGS

    25 KGS

    55 KGS

    110 KGS

    180 KGS

    240 KGS

    HEATING CAPACITY IN KCL/HR

    8410

    11610

    23220

    38700

    77400

    96750

                 
    APPROXIMATE SPACE REQUIRED
    LENGTH

    1250

    1550

    1550

    2480

    2500

    2700

    WIDTH

    600

    900

    1200

    1400

    2150

    1900

    HEIGHT WITH MOTOR

    1250

    2150

    2650

    2950

    3400

    3500

     
    Technical Specifications of Fluid Bed Dryer:
     
    Model

    EP-10

    EP-30

    EP-60

    EP-120

    EP-150

    EP-200

    EP-250

    EP-300

    Batch Size (Kgs)

    10-15

    30-40

    60-75

    120-150

    150-180

    200-230

    250-280

    300-330

    Bowl Volume (Liters)

    35

    110

    200

    425

    500

    625

    780

    925

    Approx. steam Consumption Kgs/hr. (Steam pressure 3.5 Kg. /cm2)

    15

    25

    50

    100

    130

    170

    200

    250

    Heating Load : (kw) For Electrical Heating

    6

    18

    36

    54

    60

         

    Height H2 (Approx) mm

    2000

    2250

    3000

    3500

    3500

    3900

    4000

    4200

    Height H1 (Approx) mm

    1600

    1900

    2200

    2550

    2600

    2800

    3000

    3100

    Motor (H.P.)

    2

    5

    10

    15

    20

    20

    25

    30

    Drying Temp C*

    50-80

    50-80

    50-80

    50-80

    50-80

    50-80

    50-80

    50-80

    Width (Approx) mm

    1050

    1400

    1550

    1800

    1850

    2000

    2100

    2150

    Lenth (Approx) mm

    800

    1250

    1500

    1700

    1700

    2000

    2100

    2200

                     
     

    Model

    5

    30

    60

    120

    200

    250

    Blower Motor (HP)

    1.5

    5

    10

    15

    20

    25

    Bacth Capacity In Kg

    5 .

    30

    60

    120

    200

    250

    Heating capacity in KW

    6

    18

    36

    60

     

     

    Steam Consumption Kgs/hr

    14

    25

    50

    100

    160

    200

    Drying temperature in 0 C

    50-80

    50-80

    50-80

    50-80

    50-80

    50-80

    Product Bowl Volume in Liters

    20

    100

    220

    440

    780

    960

    Electricals

    2800 rpm / 3 Phase / A.C.

     

    Technical Condition OF FLUID BED DRYER

     

     DESCRIPTION :

    FBD 30

    FBD 60

    FBD 120

    FBD 200

    FBD 250

    Capacity Of Dryer In kg/lt :

    At 0.6 Bulk Density

    25 -40

    50 - 70

    120 -150

    200 - 220

    250 - 270

    At 0.6 Bulk Density

    25 -40

    50 - 70

    120 -150

    200 - 220

    250 - 270

    Working Capacity of :

    Product Container In

    50

    100

    200

    330

    415

    Lit

             
     
    Total Volume Of Fluid Bed Dryer:
     

    Container in ltr

    100

    200

    400

    600

    800

    Blower Motor HP

    5hp

    10hp

    15hp

    20hp

    25hp

     Heater Load

    18kw

    36kw

    54kw

    54kw

    54kw

    Steam

    25kg

    55kg

    110kg

    180kg

    240kg

               
     
     
    Fluid Bed Dryer Expenditure Kgs Heating :

    Capacity In KCL/HR

    11610

    23220

    38700

    77400

    96750

    Space Required App

    5(L)x

    5(L)x

    6(L)x

    6.5(L)x

    6.5(L)x

    (Dimension In Feet)

    3.5(W)x

    4(W)x

    5(W)x

    5.5(W)x

    5.5(W)x

    Hight

    9

    10

    11

    13

    15

               
     
     

    M/s Grups Automation, Being Exporter and Manufacturer of High Quality Fluid Bed Dryer provide all type of supports and services in following cities and industrial

     

     
    Ahmadabad ,Gujarat Vishakhapatnam Lucknow

    Vapi

    Kollam Chandigarh
    Surat Chhotanagpur Coimbatore
    Vadodara Kolkata Gurgaon
    Mumbai, Maharashtra Ahmedabad New Delhi
    Pune, Maharashtra Bengaluru Puducherry
    Chennai Bhopal Vadodara
      Hubli Visakhapatnam
      Coimbatore Hyderabad
      Delhi / New

    Kochi

      Bhubaneswar Nagpur
      Jaipur Navi Mumbai
      Jamshedpur  
      Kharghar  
      Kolkata  
     
    • M/s Grups Automation, Exporter and Manufacturer of High Quality Fluid Bed Dryer. We have successfully completed installations and can provide better after sales services in following countries / Cities.

     
    Kazakhstan Brazzavilla congo Doha
    Mogadishu, Conakry in guinea Dushanbe Tajikistan
    Khartoum-Omdurman, Dubai, Giza
    Alexandria Abu Dhabi; Harare Zimbabwe
    Casablanca, Oman Istanbul
    Accra, Kuwait Kuwait Kampala Uganda
    Nairobi, Bahrain Kigali
    Kano, Qatar Abuja Nigeria
    Algiers, Saudi Arabia Lilongwe Malawi
    Addis Ababa, Nigeria Libreville gabon
    Luanda, Almaty in Manila
    Dakar, Tashkent Pretoria Swaziland
    Tripoli, Jeddah, Rangoon Myanmar
    UAE, Mecca, Salalah in Myanmar
    Hargeisa Medina Saudi Arabia
    Douala, Dhaka Sanana
    Hargeisa, Seeb Muscat
    Brazil Salalah in Oman  
    Jakarta indonesia Astana,  
    Bishtek in kyrgyzstan Cape town in south Africa